Maashed Rumman Abdullah Director & CMO, Dressmen Group Bangladesh IMPACT Operating with 33% less supervisory staff, reduced DHU & higher productivity “I want to thank the zFactory team for helping us to be a part of the 4th Industrial Revolution. We are now able to map our production, quality and WIP on a Real Time basis. We are finding that responsibility and accountability has increased quite significantly as sewing operators are now taking more ownership on what they are delivering. To be competitive in this Brave New World I believe that this is the way forward.“
Mr. Arjun Uppal Director, Pee Empro Exports India IMPACT Reduces defects rate by more than 40% “After trying the software on only a few lines, we have decided to extend it to all our production lines.”
Mr. Nafis Doula Director, Impress Group Bangladesh IMPACT 200 sewing operators empowered “The staff feels empowered by the software and saw it as an upgrade of their work conditions.”
Maashed Rumman Abdullah Director & CMO, Dressmen Group Bangladesh IMPACT Operating with 33% less supervisory staff, reduced DHU & higher productivity “I want to thank the zFactory team for helping us to be a part of the 4th Industrial Revolution. We are now able to map our production, quality and WIP on a Real Time basis. We are finding that responsibility and accountability has increased quite significantly as sewing operators are now taking more ownership on what they are delivering. To be competitive in this Brave New World I believe that this is the way forward.“
Mr. Arjun Uppal Director, Pee Empro Exports India IMPACT Reduces defects rate by more than 40% “After trying the software on only a few lines, we have decided to extend it to all our production lines.”
END TO END TRANSPARENCY Real-time visibility across departments and factory floor
Flexible & configurable Manufacturing Execution System (MES)
Production Tracking Real-time tracking of production output and KPIs. Quickly access a specific style or purchase order and analyze the production status directly from our interface. Quality Monitoring Track defectives and reworks. Reduce waste, decrease rework time and increase efficiency by identifying the source of your defects using live heatmaps. WIP Management Track real-time WIP and maintain smooth material flow between departments. Identify bottlenecks and avoid starvation or overfeeding in any department. Order Reconciliation Track orders across the factory floor from cutting to packing and proactively plan, predict and solve delivery date challenges. Multiple Shifts Configure multiple shifts running in the factory to get real-time output of day & night-shift. Easily identify and trace the performance of each shift’s Quality, IE & Production teams.
WHY ZILINGO FACTORY? Integrated solution for your operations
Factory Admin Upload customized production plan, order data and silhouette pack using a simple interface. Manage WIP operations and shift timings and schedules.
Tablet based Input Apps Easy-to-use traffic-light based input apps designed to be used by operators with minimal training. Works offline.
TV Dashboard & Reports Give ground operators and floor managers visibility into daily targets, KPIs and quality analysis. Download 40+ industry standard reports.
Web & Mobile Apps Check real-time production and quality status of the factory at an overall Buyer, PO, department and line level. Analyze trends for upto 90 days.
Offline Support Applications survive long hours of internet outages without interrupting the process of entering data which gets stored in the system and gets reflected on all output interfaces once the internet recovers.
Zilingo Factory is a cloud-based end to end solution for your apparel manufacturing shop-floor with customized solutions for each department. Factories now can track, optimize, digitize their processes with real time visibility anytime, anywhere to improve efficiency, quality and decrease wastage.